Jiangyin Yuzhe Intl Trading Company

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A. Introduction

HDLF (90-65) X2-1000 Multi-layer Coating and Laminating Machine is the most advanced product in our country. It consists of electricity system, air-operated system, electronic system and mechanical systems. The main parts includes four sets of extruder, three sets of moulds, three sets laminating system, two sets of automatic unwind system and one set automatic rewinder system. The whole machine is linkage, numerically display the unwinder, rewinder, extruder, laminating, speed and counter control by system PLC.

Many clients have used this kind of equipment, they were gave high appraise ,because it has High autoimmunization, low consumption, High rate for finished products, steady quality, multifunctional, easy to operate and service, little troubles. This kind of equipment has experienced the strict test of the market for many years and has got high reputation in dairy industry and beverage industry. 

The key technical has got the state intellectual rights protection, with the Patent Number of (01244742.0) and (02220838.0).It's products has achieved and exceeded the China standard.

The suitable products: Kraft-coated white card paper(printing),brick shaped, pillow shaped ,roof shaped paper based laminated material used for packaging milk, fruit juice ,tea drinks with shelf life of 2-12 months made of four-layer coating basis material of aluminum foil (of seven-layer paper –based laminated material)

B. Technical parameter

1.screw diameter: 90mm,screw L/D ratio:32:1,screw material:38CrMoAl.hardening and tempering ,surface Nitrogen Treated(NT) two sets;65mm , screw L/D ratio:33:1,screw material : 38CrMoAl. hardening and tempering ,surface Nitrogen Treated(NT) two sets(one of sets anti-acid, inside with Chrome),stronger double refine structure, with high capapcity,temp display, with double working single pole screen change quickly;

2. Double working single-column type quickly screen change device;

3.T-die:JINGCHENG BRAND (new type featheredge mould ,material German 2738 steel, hardening and tempering ,deal with Chrome ),two sets independent extruder ,one set co-extruder(material : imported stainless steel ,anti-acid, outface-inside with antisepsis protect layer );

4. The gear box of extruder adopts high strength hard tooth surface reduction with high obturation.

5. OMRON digital intelligent temperature control system;

6. Unwind material: 80-280g web paper. 0.0063-0.007mm roller AL foil;

7. Coating material: coating grade PE, PP and so on;

8. Coating width: 600-1000mm;

9. Coating thickness: 0.012-0.03(single layer);

10. Evenness of coating: error+5%;

11. Strength of Peel: 3-5N/30MM (according to the actual coating material);

12. Max extruder capacity: when the screw diameter is 65mm, max extruder capacity is 90kg/h (single group), when the screw diameter is 90mm. Max extruder capacity is 180kg/h (single group);

13. Machine design speed: 0-120m/min;

14. the first unwind is double working shaft turn over type, high speed change ,don’t stop the machine or reduce the speed, cut and join the web, vector inverter imported PLC 

15.automatic servo motor light and electric type EPC,journey for edge position:+ 100mm,precision for edge position+0.5mm;

16. the second unwind controlled by double working type, magnetic power brake and controller, edge position controlled device by manual, journey for edge position: 150mm;

17. double working and shaft central rewind system, high speed change , don’t stop the machine or reduce the speed, cutting and joint the web, rewind tension controlled by vector inverter control including coder(imported PLC);

18. the first unwind max diameter is 1000mm,the second unwind diameter is 600mm, rewind max diameter is 1000mm;

19. counting meter for rewind automatically ,mention change rewind device;

20. Pedestal for extruder can move automatically front, back, right and lift;

21. Pneumatic shaft for unwind and rewinder: 6”;

22. Imported PLC module control the unwind tension, extruder capacity, speed and rewind tension and so on;

23. Corona treatment with automatic start and stop function;

24. Loop of porcelain enamel heater for screw and barrel ;( each zone with overload short circuit device);

25. Stainless steel inside heater for die (each zone with overload short circuit device);

26. Total power: about 435kw (when machine run, the consume about 130kw/h);

27. machine dimension（L×W×H):23800mm×7900mm×4430mm;

26. Weight: about 43000kg.

Main Parts